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40kW Liquid Cooling IP65 Power Module for EV Charger

TH40F10030C8L-WT is a liquid cooled power module with high efficiency and high power density developed by Tonhe Technology for charging pile. 

It supports 323Vac~460Vac three-phase four-wire system (three-phase +PE) input, the maximum power is 40kW, and the default constant output power range is 300Vdc ~ 1000Vdc. 

The monitoring unit/control unit of the charging system CAN communicate with the charging module through the CAN bus. 

Based on the communication, the functions of working parameter setting, operating parameter collection and working state control of the charging module can be realized.

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  • TH40F10030C8L-WT

  • Tonhe

Product Introduction


TH40F10030C8L-WT is a liquid cooled power module with high efficiency and high power density developed by Tonhe Technology for charging pile.

It supports 323Vac~460Vac three-phase four-wire system (three-phase +PE) input, the maximum power is 40kW, and the default constant output power range is 300Vdc ~ 1000Vdc.

The monitoring unit/control unit of the charging system CAN communicate with the charging module through the CAN bus.

Based on the communication, the functions of working parameter setting, operating parameter collection and working state control of the charging module can be realized.


Product Advantages


Running noise: 0dB

Degree of protection: IP65

Ultra-wide operating temperature: -40℃~+75℃

Useful life>10 Years, process maintenance free

High conversion efficiency: peak efficiency ≥ 97%


Parametric Performance


Tonhe Technology liquid cooling power module

Tonhe Technology liquid cooling power module

tonhe technology liquid cooling power module
Output Characteristics Curve Input Power Limit Curve Ambient Temperature Power Limit Curve



Model No.

TH40F10030C8L-WT

AC input

Input voltage

Rated voltage 400VAC, ,3W+PE

operating voltage range 270-490VAC

Input frequency

50/60Hz±10%

Input power factor

≥0.99

Input overvoltage protection

490±10VAC

Input undervoltage protection

270±10VAC

THD
≤±5%

DC output

Rated output power

40kW

Output voltage range

300~1000VDC

Output current range

0.5~133.3A

Output constant power range

300~1000VDC

Peak efficiency

≥97%

Soft start time

≤3s

Voltage regulation accuracy

≤±0.5%

Short circuit protection Self-rollback protection

Current regulation accuracy

≤±1%

Current sharing imbalance

≤±5%

Operating environment

Working temperature

-40℃~+75℃

Relative humidity

≤95% no condensation

Altitude

≤2000m, derating above 2000m

Product Features

Cooling method

Liquid cooling

Standby power consumption

<10W

Communication Protocol

CAN

Address setting

Digital screen display, button operation

Dimension (without handle)

460*300*120mm(D*W*H)

Weight

≤35kg

MTBF

500000 hours


Production Center


Tonhe Technology passed the ISO9001 quality management system, IATF16949 automotive quality management system certification, The manufacturing center has 2 fully automatic SMT assembly lines, automatic solder paste printing and inspection instrument,plug-in wave soldering assembly line, automatic three-protective spraying line, aging detection line, advanced technology, complete supporting facilities, perfect quality assurance, more than 500,000 units of charging modules annual output, from here to the world after over 50 production processes.

ev charging module


ev charging module


Test Center


Tonhe Technology has owned a first-class EMC laboratory, which has been certified by both CNAS (China National Accreditation for Conformity Assessment ) and DiLAC (National Defense Science, Technology and Industry Laboratory Accreditation Committee).


charging module test                

charging power module test lab                

World-class standard semi anechoic 3m EMC chamber is designed and built by FRANKONIA from Germany, it can be used for radiated emission and radiated immunity test of information technology equipment, charger, electric power equipment, industrial medical equipment and automotive electronic parts & components.

charging module test                

ev charger test                

Chroma electric load, AC Source; Yokogawa WT1800 high performance power analyzer; Fluke 8808A 5.5 digits desktop digital multimeter; -60℃-+150℃ temperature and humidity test chamber. Equipped 2 300kVA AC stable power supply, 2 sets of 200kW DC load, a 17㎡ step-in temperature and humidity test chamber, charger system test could be done.

ev charger test                

ev charger test                

AXOS8 test system integrates surge, EFT and DIPs tests in one, which is convenient and reliable! First-class transient immunity laboratory is built by HAEFELY from Switzerland.


Certificate Showcase


ev charging module certigicate


Packaging & Shipping


ev charger shipping


FAQ


1 What are modules of communication protocol?

For our EV charging modules communication protocol is CAN and the CAN baud rate is 125kbs, the CAN voltage level is 5v.


2. Do the modules support glue filling?

Yes, All series modules can support glue filling.


3. What are the requirements for the installation method of the charging module?

The charging module can be installed horizontally, side standing or upside down. If upside down installation is used, please contact our company to customize the front panel without a handle.


4. How do you handle shipments?

1) For small orders, we send goods by FedEx, DHL, UPS, express service on door to door term.

2) For large shipments, we send goods by sea or by air in containers.

Ps. it's highly recommended to delegate your own forwarders to handle shipments and FOB Shijiazhuang is widely adopted by our customers.


5. What is your delivery time?

Factory direct sales and we could offer the short lead time. Normally, we need about 7days quantity at least 10pcs. And the samples in stock and do not worried. For orders in large quantities and customized orders, the time for shipment will be a little longer, we need 35 days to coordinate with our workshop to give accurate time frame to our customers.


6 .What is your term of payment?

Our standard term is 100% TT advance with order. However, it is negotiable under the condition of long-term strategic cooperation, there will 50% in advance and 50% before the delivery, or 30% at first and 70%when the goods are ready, all the details and we could negotiate them according your project progress.


7. What are your customized services?

The OEM and ODM solutions could available, we could write your company name, logo and model number on nameplate, also the colour and shape you also could send your requirements and we offer the solution.


8. How long is the warranty?

Standard warranty is 12 months upon the receipt of shipment.


9.Can you provide after-sale service?

We can provide both online and on-site after-sale service depending on respective contract and actual conditions. Considering the project, We promise 24hr-response scheme.


10. What certifications have you obtained for your company and products?

The ISO9001, IATF16949 automobile quality management system certification and double software certification; CE, TUV, etc., For now, our charging modules&EV chargers have been exported to overseas countries, including Australia, Russia, Germany, Italy, Turkey, India, Poland, Thailand, Singapore, Vietnam, Brazil, Colombia, etc.

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